Projects & Services

Projects, Experience, Photos.

Breakfast Cereal Production 1:
Various Breakfast Cereal Plants throughout the U.K and Europe. Typical design and installation would either include a ‘Traditional Rotating Cooker’ or an ‘Extruder / Cooler’ process. Flaking Mills. Dry Ingredients – Blowing or Exhaust – from Silo’s to Day Bins on Load Cells. Wet ingredients up to 6 ingredients automatically mixed and weighed – batched controlled. Toaster – gas burners. Multi-stage Dryer – gas / steam. Bucket Elevators. Speed controlled Screw Conveyors with ‘Ratio Mixing’ in flight. Large Hydraulic pack systems. PC / PLC controlled. SCADA system. Profibus Network. AS-I Interface. Remote I/O. Touch screen monitors. ‘Off-site’ interrogation.

Puffed Wheat Process 2:
PC / PLC controlled. SCADA System. Profibus Network. Remote I/O. Silo’s to Day Bins transfer. Wheat Cleaning. Wheat Pre-heating. Puffing Canons. Dryer – gas burners. Speed controlled Conveyors. Speed controlled coating drum – Infra red heater. Ingredients, mixing process. Total plant Mimic indicators (LED’s)

Cereal Bar Manufacture 3.

PLC controlled with Profibus Network and AS-I Interface modules. Speed controlled Conveyors. Dry / Wet mixing station. Packaging Line.

Hospital Disposal Waste Plants:
Various sites around the U.K PC/PLC controlled. SCADA System. Controlling 2-4 screw conveyors Holoflight machines. Oil Heaters. Shredder machine. Speed controlled Conveyors. Compactor. Cold/ Freeze rooms. ‘Off Site’ interrogation.

Automotive Industry:
Carpet Line and foam Production – PLC Controlled Profibus Network. AS-I Interface. Touch screen monitor. Speed controlled Conveyors. Thryristor controlled ovens. Hydraulic Press. Chemical Storage / Transfer System.

New Projects 1:
A micro-based ‘Remote Internal Pressure and Temperature Transmitter’ for Pressurised rotating machinery using Infra-red Technology.

New Projects 2:
A micro-based ‘Gap Detection’ system for Flaking Mills, Bread rollers and any other Multi-roll process.

Experience:
Extensive use of personal computers, laptops, printer, scanners, Digital camera and peripherals. Software includes Pagemaker, AutoCad, AutoSketch, WindowsNT, MS Word 97 –2002 MS PowerPoint and many other MSDOS and Windows based single and Multi – User Software Packages.

Control Systems Experience.
PLC experience includes hands on training, application and programming experience with Siemens 100U through to 135-S5, Simatic S7 0 200 though to 400. Various seminars on operator interfaces, variable frequency drives, vision systems. Extensive experience on Telemecanique controls, Control Techniques Drives (ac/dc). Siemens Micro/ Midi drives. Siemens and IFM AS-I equipment. Beckhoff and Wago Remote I/O modules. Eurotherm Temperature Indicators. Eurotherm Thyristors / Controllers.

PLC Systems.
Siemens. Omron. Hiquel

Variable Frequency Drives
Control Techniques (AC/DC) all ranges. Siemens Micro/ Midi Masters. ABB –ACS range. Telemecanique / Siemens / Klockner Moeller / Omron / Finder – Controls/Relays/Timers etc.

Industrial Communication and Field Devices
AS – Interface – master / Slaves / Emergency Stop module. Profibus Network. Beckhoff and Wago Remote I/O modules. Touch Screen Monitors. Panel / Door mounted PC systems.